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Supply Chain Resilience in a Post-Pandemic World

The COVID-19 pandemic made us all aware of the extreme vulnerabilities in the supply chains all across the globe. The challenge was truly unprecedented. The disruptions ranged from being present in the manufacturing processes to delays being experienced in transportation. And hence in the post-pandemic era, building resilient supply chains is now more than ever imperative.

By Supply chain resilience, we refer to the ability of a system to anticipate, prepare for, respond to, and recover from disruptions. This is now not an option which should be looked into but a necessity at all costs.

Through this article we aim to discuss the various avenues and aspects that should be taken care of:

  1. Diversification: One of the most primary lessons that we learned from the pandemic is how important it is to diversify. One should not rely heavily on a single supplier or a specific geographic region. Businesses should diversify their supplier base, source materials from multiple locations, and establish backup plans to mitigate risks that might cause disruptions in a particular area.
  2. Technology: Like any other area of life today in general, technology plays a pivotal role in enhancing supply chain resilience as well. Greater visibility and transparency across is enabled through advancements in artificial intelligence, blockchain, and Internet of Things (IoT). One can even identify potential bottlenecks through real-time data analytics and prevent a crisis.
  3. Collaboration: Establishing strong partnerships with primary and secondary stakeholders fosters better communication and coordination. This helps share resources, information, knowledge and best practices, thereby enhancing the collective ability to respond to disruptions more effectively.
  4. Robust risk management strategies: Conducting comprehensive risk assessments, identifying potential threats, and developing contingency plans to mitigate their impact are some of the pointers. There needs to be development of dynamic capabilities for the same.
  5. Agility and flexibility: The traditional models had rigid structures and were accompanied by long lead times but they are not suited to cope up with the volatility and uncertainty of today’s business environment. Hence structures that enable rapid adaptation to the ever changing market conditions and customer preferences must be put into place.
  6. Culture: A culture supporting continuous improvement and innovation at all levels, with organizations trying to constantly evolve and refine their supply chain processes to stay ahead of emerging challenges is the need of the hour.
  7. Talent development and training: Enough stress cannot be put on this point. Employees need to be provided the skills and the necessary knowledge to navigate the complex supply chain dynamics effectively. Cross-functional teams can facilitate collaboration and decision-making, enabling organizations to respond more agilely to disruptions as they arise.

Finally, organizations need to note that resilience is a journey and not the destination. Building and maintaining resilient supply chains will be a continuous and ever going commitment and investment. Organizations should continuously monitor and evaluate their supply chain performance against set metrics, identify the suitable areas for improvement, and try to adapt their strategies accordingly. To navigate the complexities of a post-pandemic world, businesses must make resilience as a part of the organization’s basic values to thrive in this increasingly uncertain and dynamic global landscape.

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Bi-weekly Blog

Precision Paradigm: Navigating the TQM Journey

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A core definition of total quality management (TQM) describes a management approach to long-term success through customer satisfaction. In a TQM effort, all members of an organization participate in improving processes, products, services, and the culture in which they work.

How does TQM benefit operations?

  1. Reduces defects and waste.
  2. Improves efficiency and productivity.
  3. Enhances customer satisfaction.
  4. Increases employee engagement.
  5. Boosts profitability.

Primary Elements of TQM:

  • Customer-focused: The customer ultimately determines the level of quality.
  • Total employee involvement: All employees participate in working toward common goals. 
  • Process-centered: A fundamental part of TQM is a focus on process thinking. 
  • Integrated system: Micro-processes add up to larger processes, and all processes aggregate into the business processes required for defining and implementing strategy.
  • Strategic and systematic approach: A critical part of the management of quality is the strategic and systematic approach to achieving an organization’s vision, mission, and goals.
  • Continual improvement: A large aspect of TQM is continual process improvement. 
  • Fact-based decision making: To know how well an organization is performing, data on performance measures are necessary. 
  • Communications: During times of organizational change, as well as part of day-to-day operation, effective communication plays a large part in maintaining morale and in motivating employees at all levels.

How to start your journey of TQM and what are the steps?

  • Define Your Quality, i.e, align your entire team around this shared vision.
  • Understand your customer’s needs and pain points.
  • Equip your employees with the training, resources, and authority to identify and solve problems.
  • Track key metrics, analyze trends, and use data-driven insights to identify areas for improvement.
  • Acknowledge and reward employee contributions,

Here are some inspiring examples of TQM journey:

  • General Electric: Jack Welch’s leadership transformed GE into a TQM champion, leading to significant quality improvements and increased profitability.
  • Toyota: Their legendary “lean manufacturing” system, rooted in TQM principles, has made them a global leader in efficiency and quality.
  • Amazon: Their focus on customer satisfaction and continuous improvement aligns perfectly with the TQM philosophy.

Before implementing TQM, one should keep in mind the following pointers:

  • Organizing and getting things: A lot of planning and time are needed over time to make sure that TQM resources are used correctly.
  • Company-wide dedication: In TQM, continuous improvement means that the culture of the company needs to focus on making processes better. Support must come from all ranks of management.
  • Extra costs: It’s possible that TQM will raise the prices of training, building, and building up teams.
  • Time: It could take years for a business to fully show the results it wants.
  • Partially done: Putting TQM into practice takes a lot of work, so even a small step toward it can fail.

Don’t forget that TQM is a process, not a goal. It needs leadership commitment, dedication from all employees, and a culture of always improving. But the benefits are huge: a business that is more effective, efficient, and focused on the customer.

Reference:-

https://asq.org/quality-resources/total-quality-management#:~:text=What%20is%20Total%20Quality%20Management%20(TQM)%3F&text=A%20core%20definition%20of%20total,culture%20in%20which%20they%20work.